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Materials and Composites Test #4 Flashcards | StudBud
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Materials and Composites Test #4
Materials and Composites Test #4
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1
How are Aluminum alloys naturally protected from corrosion?
Heat Treated
Natural Oxide Layer
Painting
Cladding
2
How might Steels be protected from corrosion?
Glavanizing
Plating
Oil Coating
Phosphate Rust-Proofing
3
What are the main causes of intergranualr corrosion?
Improper quenching
Incorrect Paint Types
Alloying agent precipitates out of the metal matrix
Improper Washing
4
Where would you possibly see Electro chemical attack?
Bolt Holes
Battery Compartments
Wheel Wheels
Aircraft Skins
5
Which type of corrosion usually appears as clumps of white powder or gray dots on surface of aluminum
Granular Corrosion
Surface Corrosion
Stress Corrosion
Pitting Corrosion
6
How are tubular structures protected from corrosion?
Exterior is Oil Coated
Interior is Oil Coated
Exterior is Painted
Interior is Treated With Liquid Nitrogen
7
What is the Ph of an acid verses an alkaline?
Acid= PH Less Than 7
Alkalis= PH Less Than 7
Alkalis= PH Greater Than 7
Acid= PH Greater Than 7
8
Define:
A localized form of corrosion by which cavities or "holes" are produced in the material.
Pitting Corrosion
Intergranular Corrosion
Surface Corrosion
Stress Corrosion
9
What are some of the hazards of corrosion?
All The Above
Affect Bondability
Damage/Loosen Parts
Weaken The Structural Integrity
10
Define:
A form of oxygen concentration cell corrosion, Appears as a thread or wormlike lines/ puffiness under the skin
Filiform Corrosion
Surface Corrosion
Alkaline Corrosion
Pitting Corrosion
11
Why do we NOT use metal scrapers to remove sealant on Aluminum alloy structures? What do we use?
Too time consuming
Aluminum Oxide Sandpaper
Silicon Carbide Sandpaper
It will scratch the surface, leading to corrosion
12
How do you neutralize these battery materials: Lead Acid and Nickel Cadmium?
Lead acid: Bicarbonate of soda (baking soda)
Nickel cadmium: Boric acid
Nickel cadmium: Baking Soda
Lead acid: Vinegar
13
Where would you possibly see Direct chemical attack?
Wheel Wells
Galley Flooring
Battery Compartment
Lavatory Flooring
14
In fuel cells, the corrosion concern is; corrosion due to microbe growth in the fuel tanks due to entrapped water
True
False
15
Define the following:
Chemical used to coat bare metal and protect from corrosion
Anodize
Alkaline
Alodine
Alloying
16
Does the Anode or Cathode give up electrons during Electro chemical attack?
Anode
Depends on Metal
Cathode
Depends on Electrolyte
17
Why are primers used on aircraft?
Creates a layer which paint can adhere to
Replaces Need For Paint
Improves Visual Appeal
Inhibits Corrosion
18
When accomplishing paint stripping and corrosion removal on the aircraft what safety precautions must be practiced?
Cover area around the work area
Proper PPE must be worn
Cover pitot tubes, wheels and tires, static ports,
Must work in an enclosed space
19
Why is dope proofing of metal parts done before fabric covering?
All The Above
Eliminates the need for painting
Prevents dope loosening finish on metal
Ensures proper sealing
20
If you eliminate any of the 4 factors required for electro-chemcial corrosion to occur, it will stop all together
True
False
21
Nickel and Titanium mated together would cause significant Dissimilar metals corrosion
False
True
22
Define:
Water readily absorbs Oxygen from the air which attracts electrons from metal forming negative hydroxide ions
Galvanic Corrosion
Electro-Chemical Attack
Concentration Cell Corrosion
Direct Chemical Attack
23
What steps may be necessary to accomplish a Detailed Visual Inspection for corrosion?
Clean and Prep
None of the Above
Defueling the Aircraft
Remove Paint and Primer
24
What precautions must be taken when protective covers are installed on aircraft?
Ensure the covers have long red flags attached to them
Ensure the covers are of bright colour
Ensure water doesn’t get entrapped beneath them
All The Above
25
What precautions must be taken when using corrosion protection chemicals- Alodine, Zinc Chromate Primer and Epoxy primer
Corrosive If Spilt
Must Utilize PPE (Toxic)
Stain Materials If Spilt
Must Be Stored Frozen
26
Where are some locations corrosion commonly occurs?
Walk Ways/Entrances
Lavatory/Galley Floors
Wheel Wells
Seat Tracks
27
What kinds of sandpaper can be used to remove corrosion on Steel and Titanium components?
Aluminum Carbide
Silicon Carbide
Silcon Oxide
Aluminum Oxide
28
What is another name for Galvanic corrosion?
Alkaline Corrosion
Dissimilar Metal Corrosion
Similar Metal Corrosion
Direct Chemical Corrosion
29
What is used to protect newly exposed bare metals?
Painting
Plating
Cladding
Alodize
30
What are the hazard(s) of using alodine?
Its extremely acidic and will cause corrosion if spilt
Highly Toxic
All The Above
Highly flammable
31
Define:
Water/Vapours containing salt combines with oxygen in the atmosphere to produce the main source of corrosion
Electro-Mechanical Attack
Electro-Chemical Attack
Direct Chemical Attack
Electrolyte Attack
32
What if I cannot be sure the structure that my work card has asked me to inspect is free from corrosion?
Continue with added caution
Referance the SRM
Preform additional NDT tests to ensure it's corrosion free
Nothing, it does not matter
33
List some factors that would affect the rate of corrosion in Dissimilar Metals corrosion?
Time exposed to corrosive environment
Temperature
Size of anode and cathode
Type of electrolyte
34
What precautions may be taken to prevent corrosion on Magnesium structures?
Alodizing
Chrome-Pickle Treatment
Di-Chromate Treatment
Prime/Paint Base
35
Define the following: The deterioration of metal by chemical or electrochemical attack
Corrosion
Invasive Attack
Chemical Bonding
Rust
36
D.V.I.-Detailed Visual Inspection and G.V.I.-General Visual Inspection: Where would I look for the definitions
AMM
Overhaul Manuals
IPC
SRM
37
The greater the distance apart on the galvanic series chart =The slower the anode will corrode
True
False
38
Define the following:
Steel or iron parts treated with a coating of zinc to prevent rusting
Cladding
Galvanizing
Plating
Priming
39
What are safety concerns when using Corrosion Inhibiting compounds such as Dinitral and LSP3 which are mineral based?
Corrosive If Spilt
Highly Toxic
Radioactive
Must Be Kept Away From Oxygen Bottles
40
What is the most chemically active metal used on aircraft?
Copper
Steel
Iron
Magnesium
41
Define:
Corrosion damage induced when two dissimilar materials are coupled in a corrosive electrolyte.
Galvanic Corrosion
Concentration Cell Corrosion
Alkaline Corrosion
Surface Corrosion
42
The type of water the aircraft flies around be a factor in corrosion
False
True
43
Define:
Sealing around windows, panels, antennas, pitot/static ports to prevent corrosion
Seal Sealers
Corrosion Inhibitors
All The Above
Corrosion Protection Pastes
44
Where is stress corrosion most commonly found?
Skins
Rivets
Tapered Fittings
Bushings
45
What is the last step after removing corrosion on non painted Aluminum structure?
Clean
Paint
Re-Assess/Check Limits
Apply CIC
46
What are some of the least chemically active metals used on aircraft?
Magnesium
Copper
Stainless Steel
Titanium
47
It's a poor practice to bring a full bottle of Alodine into the aircraft when making repairs
True
False
48
What do salts do in relation to corrosion?
Promote Corrosive Attack
Where airborne salts are present, all aluminum alloys require protection
Prevent Corrosive Attack
Salt-Water acts as an electrolyte
49
What kinds of sandpaper can be used to remove corrosion on Aluminum and Magnesium components?
Aluminum Oxide
Aluminum Carbide
Silicon Carbide
Silicon Oxide
50
What is meant by the Galvanic Series?
How strong a material is
How reactive/susceptible metals are to corrosion
The oxidization point of different metals
The melting points of different materials
51
Anodizing is more effective of Alodizing
False
True
52
What media in the bead blaster can be used to remove corrosion on Aluminum Alloy components?
Glass Beads
Silicon Beads
Carbon Beads
Sand Beads
53
Define:
Localized attack along the grain boundaries, or immediately adjacent to grain boundaries
Intergranular Corrosion
Pitting Corrosion
Stress Corrosion
Surface Corrosion
54
Once corrosion is removed, what tools can we use to measure the material remaining?
Micrometer
Dial Depth Gauge
NDT (Ultrasonic)
Caliper
55
Define:
Corrosive attack proceeding evenly over the entire surface area
Intergranular Corrosion
Direct Corrosion
Pitting Corrosion
Surface Corrosion
56
Define the following:
Applying a thin layer of aluminum oxide on and below surface
Clear Coating
Anodizing
Cladding
Alodizing
57
Define:
The combined influence of tensile stress and a corrosive environment
Filiform Corrosion
Exfoliation Corrosion
Intergranular Corrosion
Stress Corrosion
58
What conditions must exist for Electro chemical corrosion to occur?
The presence of an anode
Presence of a conductive liquid (electrolyte)
Electrical contact between the anode and cathode
The presence of an cathode
59
Explain a detailed inspection for corrosion on a ‘lapseam’?
Check around filet seal for visual corrosion
If detected Remove seal and continue inspection underneath
Alternatively use Ultrasonic and Eddy Current NDT techniques
If corrosion persists, Separate Lap seam layers and inspect each section
60
Define:
An attack resulting from a direct exposure of a bare surface to caustic liquid or gaseous agents
Prolonged Exposure
Direct Chemical Attack
Electro-Mechanical Attack
Electro-Chemical Attack
61
How long do you have once you remove the corrosion to protect the bare metal? (Steel)
6hrs
24hrs
12hrs
1 hr
62
Where is exfoliation corrosion most commonly found?
Extruded Parts
Seat Tracks
Brakes
Wheel Wells
63
Define:
The surface grains of the material are lifted by the coercive force of expanding oxidation products
Pitting Corrosion
Filiform Corrosion
Stress Corrosion
Exfoliation Corrosion
64
Certain structural parts require a specific material thickness to have the proper strength and integrity
False
True
65
What NDT methods are effective in detecting corrosion?
Ultrasonic
Tap Test
Eddy Current
X-Ray