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Second Part Maintenance
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Questions
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1
Heating two metal edges to a molten state and allowing them to combine is welding. What are positive aspects of welding?
Two pieces become one and can be disassembled easily
Two pieces become one; weaker than base metal
Two pieces become one; expensive method of fastening
Two pieces become one; strongest method of fastening
2
________ grippers are used to pick up flat parts that cannot easily be grasped
Pincher
Sticky
Vacuum
Cutting tool
3
Servo Robots use Pmove or point move to program the robots movements. The points are most often recorded using a ______
Controller
Teach pendant
PC file
Display Screen
4
A __________ circuit is one in which there is only one path for current to travel.
Complex
Parallel
Closed
Series
5
Which of the following is a formula for calculating power?
P = E/ R
P = I x E
None of the above
P = I x R
6
Which of the following is a rule for drawing a ladder diagram?
Label all components
All of the above
Use only one load per rung
Number all rungs
7
How does a PLC control different types of machines and processes?
By Bluetooth
By moving wires
By wireless control
By programming
8
__________ targets are the only targets that can be detected by an inductive proximity sensor.
Plastic
Wood
Nonmetallic
Metallic
9
Which of the following is a function of a safety interlock switch?
It stops the machine if the guard is removed
All of the above
It prevents machine startup if the guard is not in place
It keeps the operator from moving parts while lthe machine is powered
10
Relays, called __________, often serve as the brains of an automated machine.
Switches
Latches
Power supplies
Controllers
11
Oxy-Acetylene welding uses which gas to increase flame temperature?
Neither increase the flame temperature
Both oxygen and acetylene increase temperature
Acetylene
Oxygen
12
What engages the wire feed on the GMAW welding system controls?
Control knob
Gun's trigger
Tension control knob
Speed control knob
13
Which of the following is true according to Kirchhoff's Current Law?
The sum of the branch currents < than the current leaving the power supply.
The sum of the branch currents > than the current leaving the power supply.
The sum of the branch currents = amount of current leaving the power supply
None of the above
14
If AC power cycles back and forth 50 times per second, what is its frequency?
.83 Hz
60 Hz
50 Hz
40 Hz
15
Reverse flow check valves are connected to gas supply lines to ______ of oxygen and fuel gases
Check the level
Prevent the co-mingling
Monitor the flow rate
Increase the heat
16
When hard finished material needs to formed or aligned, use a _____ to prevent damage to the surface
Sledge hammer
Brass hammer
Chipping hammer
Hand grinder
17
What do symbolic I/O addresses do for a program?
Make it more difficult to read
Make it easier to read
Make it more difficlut to troubleshoot
Provide symbols in place of IO addresses
18
An electromechanical relay includes which of these components?
NO and NC contacts and a ferrous element
Two sets of NC contacts, and a solenoid coil
NO contact, NC contacts, and a solenoid coil
Two set of NO contacts, and a solenoid coil
19
Five common types of electronic sensors include: inductive, capacitive, photoelectric, hall effect, and __________.
Limit switch
Logic switch
PNP transistors
Magnetic reed switch
20
What material holds moisture and can explode if directly welding on it?
Ferrous metals
Steel
Concrete
Brass
21
If a wire measured with a multimeter has continuity, it __________.
Will conduct current
Cannot conduct current
Cannot be used in a circuit
Has an open
22
Bad equipment grounding can cause which problem?
Machine underspeed
Shock hazard
An overloaded motor
Machine overspeed
23
PLC address identifies a location here, where the status of an input, output (memory or instruction statuses) is stored.
Memory
Terminal
Output
Input
24
A(n) __________ tester is used to check for a break in a wire.
Voltage
Continuity
Amperage
Hand
25
Fully automated machines require a __________.
Non-logical circuits
Continuous-cycle reciprocation circuit
Stop circuit
Single-cycle cylinder circuit
26
Which of the following shows the connections for power devices?
Schematic diagram
Power diagram
Ladder diagram
Wiring diagram
27
An example of a manually operated single cycle reciprocation circuit is a __________.
Drill
Typewriter
Punch press
Lathe
28
Which type of weld hold the pieces so they overlap each other?
Corner
Butt
T-joint
Lap
29
Which of the following is an application of a relay?
Performing control logic
All of the above
Energizing a fluid power valve solenoid
Seal-in circuit
30
The Rockwell CCW program has 7 components: menu bar, toolbar, and status bar. What is the name of another component?
Crow bar
Toolbox
Flat bar
Programming bar
31
For each sequence, three steps must take place in a control process; they include:
Input, Tag ID, Output
Output, Control, Input
Input, Logic, Input
Input, Logic, Output
32
The welding surface must be smooth, clean, and grease free. How should grease be removed from the surface?
Apply water
Apply a degreaser
Soap and water
Wipe it off
33
______ should be stored a minimum of 25 feet (8 meters) from combustion points?
Welding rods
Oxygen cylinders
Machine tools
Micrometers
34
What type of drawing is a ladder diagram?
Rung diagram
Pictorial diagram
Power diagram
Electrical schematic
35
A limit switch used to sense if the guard is in place on a machine is called a(n) __________.
Prong detector
Safety interlock switch
Kill switch
Idiot switch
36
Setting the gas pressure includes a pressure gauge and what other gauge?
Flow control
Metric
Flow
Needle
37
What is one characteristic of a good weld?
Less expensive
Appearance
Limited pitting of the weld
Speed weld was created
38
Which is an example of the use of safety interlocks?
Machine guards are not important
Machine runs after all guards are in place
Machine runs when turned on
Machine power downs
39
Output devices transfer electrical energy to what other kind of energy?
Light
Sound
Movement
All of the above
40
Just like reading a book, the best way to read a ladder diagram is from left to right.
True
False
41
What does the abbreviation NC stand for?
Normally Closed
Normally Controlled
Not Controlled
Naturally Closed
42
Assigning the input instructions the same address as the output instruction will allow how many step-sequence programs?
Multiple
Single
Three
Two
43
The unit of measurement for voltage is the __________.
Amp
Watt
Ohm
Volt
44
Which one of the following logic elements describes a circuit with two normally open input switches in series?
NOT
AND
NAND
OR
45
What is the most basic operation of a PLC?
Controlling solenoid valves
Operating solenoid valves
Controlling machine sequence
Controlling conveyor systems
46
These robots are used in the food, pharmaceutical, and electronics industries.
Articulated
Gantry
Delta
SCARA
47
To find the total resistance in a series circuit, __________.
Subtract the individual resistances
Add the individual resistances
Multiply the individual resistances
Average the resistances
48
An inductive proximity sensor uses the principle of __________ to sense the presence of a metallic object.
Conduction
Transduction
Induction
Capacitance
49
Which type of device is the relay's solenoid coil in the control logic?
Input
Latching
Memory
Output
50
The input diagram includes input power wiring, PLC input wiring, power rail, PLC input terminal and what else?
Input devices
Output devices
Feedback devices
Structure devices
51
A(n) __________ gives the operator control over an electrical circuit.
Output device
Input device
Capacitor
Solenoid
52
A control circuit that uses limit switches to sequence a series of events is called a(n) __________.
Stair-step circuit
Event sequencing circuit
Follow the leader circuit
Synchronized circuit
53
A sensor is a device whose purpose is to __________ and send the information to other electronics.
Set alarms
Adjust switches
Detect events or changes in environment
Compute data
54
Which item below is used in oxy-acetylene welding?
Wire feed
Pure oxygen
Arc between electrodes
Electricity
55
A tool with a three-prong plug should be used __________.
If the plug is not polarized
Only if all three prongs are present
If the prongs are not made from brass
Even if the ground prong has been removed
56
Where is single phase power most commonly used?
Household devices
Electric motors over 5 hp
Industrial plants
Rural communities
57
Which of the following is an element of control logic?
NOR
NOT
All of the above
AND
58
To keep a gas cylinder from being accidentally knocked over, it should be _____
Moved to a location way from heavy foot traffic
Stored on its side
Securely chained
Stored with the regulator in place
59
A motor control circuit is a common application of what type of logic element?
Memory
NOT
NOR
NAND
60
What device is used before a motor that allows electricity to flow to the motor?
Control relay
Conductor
Solenoid valve
Motor starter
61
Which PLC Program Language evolved from the computer language Pascal?
Instruction list
Ladder logic
Sequential Function Chart
Structure text
62
An ohmmeter must never be used on a circuit that may be __________.
Energized with a voltage
Open
Shorted
Capacitive or inductive
63
Which type of circuit breaker trips immediately when needed under all circumstances?
Magnetic
Thermal
None of the above
Both of the above
64
What operation must happen to enter an address symbol?
Create a file of symbols to use
Picking a symbol form the task bar
Opening the symbol file and entering a name
Typing the name
65
Current is measured in __________.
Volts
Amps
Pascals
Ohms
66
What is one advantage of Gas tungsten arc welding?
Vertical welds
Accuracy
Only product horizontal welds
Slow process
67
Which is the most basic type of limit switch?
Single throw double pole
Single pole single throw
Single pole triple throw
Single pole double throw
68
Limit switches are most commonly used to do what in a machine's operation?
Stop operation
Reset the machine's program
Sequence a series of events
Start operation
69
What is the purpose of flux in shielded metal arc welding?
Cleans the electrodes and base material
Cleans and protects the base material
Provides a filler material
Cleans the electrodes
70
Which of the following statements describes a limit switch?
It is one of the most frequently used input devices on automatic machines
It is a switch used to sense the position of a machine arm
All of the above
It is a simple, low-in-cost, reliable device
71
A magnetic motor starter provides a safe method to channel the flow of current to the electric motor by acting as ______
Solenoid
Timer
Valve
Switch
72
Which PLC program has parallel rungs like a wiring drawing?
Structure text
Sequential Function Chart
Instruction list
Ladder logic
73
Devices consisting of a glass tube containing two small ferromagnetic (easily magnetized) metal reeds are called _______
Photoelectric sensors
Capacitive sensors
Hall effect sensors
Magnetic reed switches
74
PLC executes a 3-step process called scan cycle. Scan cycle includes Input scan and Output scan, what is the third step?
Process scan
Program scan
Feedback scan
Message scan
75
An OR logic circuit is formed by __________.
Two normally closed input switches in parallel
Two normally closed input switches in series
Two normally open input switches in parallel
Two normally open input switches in series
76
What is an ICE cube relay?
A relay that does not have a coil and armature
A machine control relay used for heavy duty applications
A relay used in an ice maker
A general purpose relay used for light duty applications
77
Which of the following is NOT a type of circuit protection device?
Fuse
Power supply
GFCI
Circuit Breaker
78
Rules protect the operator and the robot. Operator must complete safety system and training, locate E-stops, and ______
Maintain and monitor the parts being produced
Monitor the controls and nearby personnel
Monitor the material handling of the robot
Complete a quality check on each part produced
79
Where there is no continuity found when testing with a DMM, the screen may display this.
0
OL
Null
VO
80
Which doesn't accurately describe part of the process of measuring the resistance of a component connected in a circuit?
Turn off the power supply
Make sure the power supply is on
Connect the leads across the component
Disconnect one of the component leads from the circuit
81
Which type of welding used a power supply and 2 arms containing electrodes?
MIG welding
TIG welding
Spot welding
Oxy-acetylene welding
82
PLC instructions - control a switch inside it's output module or main enclosure turning power on/off at output terminal.
Reverse coil
Input coil
Direct coil
Output coil
83
Gas metal arc welding is similar to SMAW but has a ______ fed electrode wire
Short
Complex
Continuously
Fast
84
Faults are most likely to occur where in a robotic system?
Gripper
Drive motors
Teach pendant
Sensor/actuator interface
85
What can be controlled on the panel of GMAW welding system controls?
Amps, flux speed, power
Voltage, flux feed, power
Voltage, wire feed, power
Amps, gases feed, power
86
The horizontal line to the right of each input device represents what part of an I/O diagram?
PLC input wiring
Input power wiring
Power rail
PLC input terminal
87
The schematic symbol shown is a __________ limit switch.
N.C.H.O.
N.O.
N.O.H.C.
N.C.
88
What is another name for gas metal arc welding?
Metal inert gas (MIG) welding
Arc welding
Flux less welding
TIG welding
89
Which of the following logic elements describes two or more normally closed input switches in parallel?
AND
NOT
NAND
NOR
90
This provides the interface between the PLC and the starter contacts in a magnetic motor starter.
Timer
Contact
Switch
Solenoid
91
An example of memory logic by a control relay is __________.
Seal-in circuit
Manual override
Bypass logic
All of the above
92
A(n) __________ is used to measure resistance.
Ohmmeter
Voltmeter
Ammeter
Flow meter
93
Which of the following elements describes two or more normally closed input switches in series?
NOR
NOT
OR
NAND
94
What is a name for a device that converts electricity into work?
Converter
Supply
Input device
Load
95
__________ materials conduct magnetic lines of force very well.
Ferromagnetic
Paramagnetic
Dielectric
Diamagentic
96
Which is not an application of Ohm's Law?
Determine voltage drop across a component
Determine frequency of a component
Troubleshooting circuits
Sizing components
97
What is the definition of a fillet weld?
Joins two pieces of metal to form an angle
Joins butt joints
Joins only corner joints
Divides two pieces formally welded together
98
What is another name for making a weld?
Bar clamping
Running a bead
Heat clamping
Spot weld
99
Technicians should have their own _____ that contain their identification and individual keys
Lockout/tagout devices
Lunch boxes
Power supply
Teach pendant
100
Which of the following is not a component of a limit switch?
All of the above
Actuating mechanism
Contacts
Optical sensor
101
Which type of welding is considered as quick and easy to complete?
Oxy-acetylene
Shielded metal arc
Arc
Spot
102
A power diagram is needed with a ladder diagram to __________.
All of the above
Show the logic of the circuit
Determine what signals are sent to the power device
Determine the power device operation when the output is energized
103
A robotic system _____ backup typically has a two year life expectancy
Solid state drive
Servo motors
Lithium battery
Motor driver
104
What contacts need to be used to make sure seal-in logic is working properly and safe?
Logic contacts
Auxillary contacts
Motor starter coil
Positive / Negative contacts
105
The best piece of test equipment for tracing wire is the __________.
Ohmmeter
Oscilloscope
Tachometer
Ammeter
106
Which welding joint is used to create a ladder?
Butt
Lap
T-joint
Corner
107
For what reason is detached symbology used in schematics having control relays?
It is considered a shortcut
Detached symbology is not used in schematics having control relays
Because control relay components are wired in different parts of a circuit
Because the components of a control relay are physcially separate
108
Which of the following statements is true regarding the relationship between resistance and current?
Resistance and current are not related
The lower the resistance, the lower the current
The greater the resistance, the lower the current
Resistance and current are always equal
109
What are input and output terminals that never change called?
Absolute addresses
Dynamic addresses
Permanent addresses
Terminal addresses
110
Which type of logic element uses a control relay to keep an output energized after the input signal has been removed?
Memory
NAND
NOR
NOT
111
The flow of electricity to a solenoid is carried through __________ to protect other devices.
A capacitor
Shielded cable
Uninsulated wires
Relay contacts
112
What is continually fed during the gas metal arc welding process?
Flux
Electrodes
Wire
Gases
113
What must be added to a single-cycle reciprocation control circuit to make it repeat its cycle continuously?
Another limit switch
Another cylinder
Another start pushbutton
Another DCV
114
Resistance is measured in units of __________.
Ohms
Amps
Watts
Volts
115
Which term describes the amount of voltage used by a component?
Voltage drop
Voltage exhaustion
Voltage drain
Voltage fall
116
NOT logic is formed by __________.
Two normally open input switches
One normally closed input switch
One normally open input switch
Two normally closed input switches
117
A magnaflux test is used to show what flaw in ferrous metal welds?
Hardness
Magnetism
Flatness
Cracks in the surface
118
When working with a power tool that requires the use of a protective face shield, an employee must ______
Not use the tool until they are wearing a face shield
At least have one in their work area even if they don't wear it
Wear a bandana if a face shield is not available
Use safety glasses instead of a face shield
119
Which type of sensor uses sound waves to sense a part?
Photoelectric
Ultrasonic
Limit switch
Capacitive
120
Electronic sensors usually use a transistor output as the __________ mechanism of the sensor.
Conducting
Switching
Sensing
Amplifying
121
Safety interlocks are used in machines to do what?
They make sure guards are in place
They make sure pressures and temperatures are correct
All of the above
They prevent a machine from starting or shut it down
122
What is another name for Gas tungsten arc welding?
TIG welding
Metal inert gas (MIG) welding
Arc welding
Flux less welding
123
Magnaflux testing is also known as _____ testing
Magnetic-particle
Magmaflex
X-ray
Dye penetrant
124
Once the project is downloaded into the PLC's memory, what is the next step of operation?
Place the PLC in RUN mode
Place the PLC in ACCEPT mode
Place the PLC in TEST mode
Place the PLC in DOWNLOAD mode
125
What method is used to determine the initial state of each output in the ladder diagram?
Determine the initial status of the inputs
Look at the loads
Look at the power diagram
Look at the outputs
126
Sometimes, time-delay relays are used in place of limit switches for __________.
Sequencing
Pick and place operations
Homing operations
Powering
127
What is the preferred unit of measure for power?
BTU
Amp
Horsepower
Watt
128
Kirchhoff's Voltage Law for a series circuit says that the total voltage is equal to the __________.
Smallest voltage drop
Sum of the voltage drops
Product of the voltage drops
Largest voltage drop
129
Setup area is one of the catergories of welding safety rules. What is the emergency component of the setup area?
Clean and dry area
Knowledge of the fire extinguisher location
Avoiding breathing welding fumes
Inspection of the equipment
130
What must be done on two pieces of a butt joint before being welded?
Cut each square so the surface will be square
Cut each square so the final part will be flush
Cut a groove so the groove weld can be completed
Cut a groove so the final piece will be angled
131
The only person authorized to remove a lockout/tagout device is _______
The supervisor
The person who installed it
The next person on shift
The quality technician
132
______ is required at all times in designated areas to defend against workplace hazards
Thick clothing
Proper PPE
An ID badge
Authorization
133
Turning outputs on or off through relay contacts is called __________.
Bypass logic
All of the above
Control logic
Indirect actuation
134
What are the axes of a robot named?
Head, shoulder, knees
Elbow, wrist, fingers
Shoulder, elbow, fingers
Shoulder, elbow, waist
135
What devices are wired to the relay circuit and are turned on in sequence to create the steps of operation?
Memory
Output
Automatic
Input
136
How are different corner joints created?
Moving the weld and the pieces
Moving the pieces so they touch less or more
Changing the angle of the corner
Moving the weld to cover more of the pieces
137
To keep a photoelectric sensor from being actuated by sunlight or regular lighting, sensors generally use _______ light.
Ultraviolet
Visible
X-ray
Infrared
138
Which of the following is a disadvantage of spot welding?
It only works on thin metal
It can only be used to make horizontal welds
It is very slow
It uses an explosive combination of gases
139
Kirchhoff's Current Law(Series circuit)-Current entering any point in a circuit must ____ the current exiting same point
Equal
Double
Exceed
Exactly half
140
When the wire or foil strip inside a fuse melts, the fuse is said to be __________.
Done
Tripped
Shot
Blown
141
Which of the following is not a component of a ladder diagram?
Output device
Valve
Input device
Conductor
142
Check __________ with an ohmmeter.
Power factor
Current
Resistance
Voltage
143
What do higher currents indicate?
That electrons are moving more quickly.
That electrons and neutrons are moving more quickly.
That more electrons are moving in a given time period.
That more electrons and neutrons are moving in a given time period.
144
The __________ includes the electronic circuitry and components that detect the presence of an object.
Switch
Sensor
Power supply
Application
145
Photoconduction is the ability of a material to conduct __________ when struck by light.
Electircal wattage
Electrical voltage
Resistance
Electrical current
146
Seal-in logic keeps the output in what state when input is removed?
Off
On
Hold
Load
147
What controls fluid power motors?
PLC structure control
Electric magnetic starter
Directional control valve
Fluid motor control
148
If a motor has an excessive load, what event is most likely to occur?
Blow a fuse or trip an overload
Operate normally
Melt the motor starter contacts
Increase speed
149
Which PLC enclosure allows for the most expansion of I/O modules?
Brick style
Anchor mount
Interior chassis
I/O chassis style
150
Which robots use an X-Y-Z coordinate system?
Articulated
Gantry
Cartesian
SCARA
151
A PLC is classified by their enclosure. What is the other enclosure besides I/O chassis?
Anchor mount
Brick style
Interior mount
Interior chassis
152
What are often constructed of a combination of series and parallel segments?
Resistors
Supplies
Loads
Circuits
153
Which welding method includes low cost, commonly used outdoors, and doesn't use electricity?
Spot
Arc
Oxy-acetylene
Shielded metal arc
154
Robots are classified into four groups: Type of motion, servo or non-servo, number of axes, and _____
Linear or rotational
Hyrdaulic or pneumatic
Stationary or mobile
Pneumatic or electric
155
What is the most common clamping device?
Bar clamp
Adjustable wood clamp
Spring clamp
C-clamp
156
How does a safety interlock prevent an action?
Interlock works only when another action has taken place
Interlocks are safety blocks
Interlock works only when activated
Interlocks require three actions to take place prior to working
157
What device provides the means by which electrical circuits control pneumatic or hydraulic systems?
Pushbutton
Relay
DCV
Motor
158
A(n) __ is an input switch that senses position of a machine member and converts the position into an electrical signal
Logic switch
Analog switch
Limit switch
Control circuit
159
When multiple shifts are working on down equipment, You should verify energy state, then change locks as part of the ___
Power test
Security drill
Reactive maintenance
Lockout/tagout procedure
160
Which term is defined by the total operating current of a circuit?
Load Amperage
Full Load Amperage
Full Current
Full Amperage
161
What is the purpose of a butt joint?
Shape the surface area of the pieces
Increase the length of the original piece
Create a T shape connection
Create a corner connetion
162
Electricians use __________ to protect electrical wiring to motors and other loads from being damaged.
Electrician's tape
Rigid or flexible conduit
Signs
Control panels
163
The flow of electrons stops when the circuit is __________.
Decreased
Increased
Opened
Closed
164
Which of the following is not an advantage of electronic sensors?
Higher operating speed
Long operating life
No physical contact with object being sensed
Low power handling ability
165
Each output instruction is assigned to how many output terminals?
Multiple
Two
One
Three
166
To ensure the power remains off during a repair is the purpose of
Caution tape
A light switch
Lockout/tagout procedure
The E-stop
167
Jogging a servo robot means ______
To put the robot in a safe position
Stopping the robot in place
Manually moving the robor arm to a new position without a program
Preparing the robot to shutdown
168
What is one of the most common PLC applications?
Start/stop inspection controls
Start/stop constant electric motor
Start/stop material feeders
Start/stop production conveyors
169
What is the definition of a tack weld?
Final weld of thin pieces
Decorative weld
Weld used in moisture area
Small temporary weld
170
A capacitive sensor uses the principle of __________ to sense the presence of an object.
Transduction
Conduction
Capacitance
Inductance
171
The following graphic shows an example of what type of logic element?
AND
NAND
NOR
OR
172
In Rockwell's CCW software, a discrete variable has a Data Type of this?
BOOL
UINT
SINT
UDINT
173
Internal output addresses are known as memory coils, internal variables, and what else?
Internal coils
Memory bits
Output variables
Maximum coils
174
3 factors to determine welder settings: The type of metal being welded, the thickness of the metal, and _______
Mounting position of metal
Purity setting of gases
Speed value of wire insert
Voltage settings
175
Which welding joint is completed by jointing the ends of two pieces?
Butt
T-Joint
Lap
Corner
176
Which of the following statements is not true of a ladder diagram?
It arranges wires in orderly rows
It can have more than on einput device rung
It can have more than one output device on each rung
It shows input devices on the left side
177
The magnetic reed switch is a fast operating, single-pole, single-throw switch with a _________
NO contact
Transistor output
Magnetic case
NC contact
178
Which PLC Program Language resembles rungs of a ladder?
Ladder logic
Sequential Function Chart
Instruction list
Structure text
179
What is the definition of shielded metal arc welding?
Creates an arc between oxygen and acetylene
Creates a joint between oxygen and acetylene
Creates a joint between two gases
Creates an arc between an electrode and a workpiece