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Lean basics
Lean basics
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1
Bonus point: what is a VSM?
Value Sold Manufacturing: machining only valuable items.
Value Stream Map: process map of a task step by step.
Value Shop Map: the floor map of a factory.
Various Short Manpower: keeping human workforce on minimum.
2
True or false? Building inventory is recommended by LEAN.
True
False
3
Which company is known as birthplace of LEAN?
Kia Motors
GE
Toyota
Mitsubishi Motors
4
Which of the below is a NECESSARY waste?
Overproduction
Manufacturing defect
Transporting time
Unused workforce and skills
5
True or false? LEAN can only be implemented in manufacturing.
True
False
6
Which of the below is an UNNECESSARY waste from LEAN point?
Printing in color instead of black & white
Collecting mandatory signatures on documents
Printing required documents
Walking to another building to the closest printer
7
What is the 5W?
5 types of Waste to eliminate.
Asking "Why?" 5 times to find a root cause.
5 Weeks long period of a LEAN change.
Who? When? What? Why? With whom?
8
What is NOT defining LEAN?
Understanding and increasing customer value.
Achieve perfection at all costs.
Trying to achieve continuous improvement.
Reducing waste as much as possible.
9
What is "waste" in LEAN world?
Garbage produced during workday by employees.
Leftover trash at the end of manufacturing.
Value added OR non-value added extra, preferably reduced.
Extra effort/time/cost, which should be eliminated by all means.
10
Which sentence defines LEAN?
Engage employees and raise amount of trainings
Organize regular customer meetings for best relationship
Reduce costs while raising selling price to maximize profit
Reduce waste, do more in less cost and time, increase efficiency
11
What is a Kaizen event?
An inspection of employee's daily work to find waste.
The test phase of newly implemented process.
3-5 days long session to improve a given process.
3-5 days long session to revise customer contracts and find mistakes.