What strategies can reduce repetitive motion injuries? Repetitive motion injuries can be reduced by using:

Good posture, varying tasks, and taking adequate breaks

What statement is true about ergonomic practices? Using proper ergonomic practices and equipment:

Can reduce serious workplace injuries by half

Which describes a way lean companies encourage smooth product flow?

Adding extra machines to a cell

Which statement best reflects the concept of continuous improvement?

Quality requires ongoing efforts to improve processes and efficiency.

Which of the following statements about the Standardize step is true?

All companies implementing 5S must follow universal workplace standards

What ergonomic hazard may result in eye strain?

Improper computer use or positioning

Which of the following is true about implementing lean principles?

Some lean practices require employees to change their work habits

What strategies can be used to avoid work-related back injuries?

Good posture and safe lifting techniques.

What is the purpose of a 5S communication board? A 5S communication board:

Reminds employees to continue the 5S processes.

Which of the following statements about 5S implementation is true? When implementing a 5S strategy, it is important to:

Have employees who are motivated to participate

What is the duration of an ergonomic hazard? Duration is:

The length of time an employee is exposed to a hazard.

Which statement is true about the subject of math? In most companies:

Every employee in the production environment should know the basics of math

Which of the following lists the correct order of mathematical operations?

Powers and roots, multiplication and division, addition and subtraction

Which of the following would be considered part of the Set in Order step?

Designating and labeling storage places for each necessary item

What statement is true about ergonomic hazards? Ergonomic hazards:

May lead to chronic disorders even if they are not obvious

Which of the following statements about the Sustain step (5S) is true? Sustaining is considered difficult because:

Requires constant commitment from all levels of the company

Which of the following is an advantage of 5S implementation? 5S initiatives lead to:

Decreased costs in waste and safety

Which is true about kanban?

Kanban methods signal the need to move or replenish material

Why do lean approaches emphasize quick changeover times?

To reduce wasted time and operator effort.

What is the goal of ergonomics? Ergonomics:

Maximizes employee safety while increasing productivity.

How does vibration affect the body? Vibration:

Causes rapid movement of tissues

What negative consequence can be caused by poor body positioning and poor posture?

Muscle strain that can lead to musculoskeletal disorders.

Which of the following is an example of effective error detection?

Checking a part feature immediately after machining

What is true of ergonomically designed workstations? Ergonomically designed workstations:

Must be customized to the individual employee

studbud

CMfgA Review (35 Questions) - MAGNET

35 termsStudBud Administration2 plays

Lean Manufacturing, Basic Measurement, 5S, Ergonomics

Flashcards35 cardsFPractice quizPHost liveL

Questions 35

Answers

1
What strategies can reduce repetitive motion injuries? Repetitive motion injuries can be reduced by using:
Equipment such as ladders, rubber grips, and padded gloves
A variety of postures such as twisting, neutral, and reaching
Good posture, varying tasks, and taking adequate breaks
Proper, neutral posture and safe lifting techniques
2
What statement is true about ergonomic practices? Using proper ergonomic practices and equipment:
Involves standardized, identical practices for all workers.
Will reduce the number of employees needed for tasks
Can reduce serious workplace injuries by half
Is possible only for specific job duties or tasks
3
Which describes a way lean companies encourage smooth product flow?
Increasing batch sizes
Adding extra machines to a cell
Storing in-process parts in inventory
Eliminating inspection steps
4
Which is a common source of process variation?
Changeover time
Tool inventory
Batch manufacturing
Tool wear
5
What method of assessing 5S efficiency tracks movement of an employee through the work area & identifies areas of waste?
Status boards
Baseline readings
Spaghetti charts
6
What is the correct answer for this math problem? 27+15=
10
12
32
42
7
Which statement best reflects the concept of continuous improvement?
Outside competition should be the force driving a company to improve
Quality requires ongoing efforts to improve processes and efficiency.
Perfection is attainable if everyone in the company is committed to quality
Established methods are the best way to ensure continued success
8
Which of the following statements about the Standardize step is true?
Operators organize workspaces based on their own individual preferences
All companies implementing 5S must follow universal workplace standards
Only those in management decide the way to standardize workspaces
Labels and signs must be consistent throughout the facility.
9
What ergonomic hazard may result in eye strain?
Straining, twisting, and reaching for work
Performing tasks within a confined space
Improper computer use or positioning
Poor posture and unsafe lifting techniques
10
Which of the following is true about implementing lean principles?
Managers are solely responsible for finding the best way to complete a task
Some lean practices require employees to change their work habits
Each employee should be permitted to perform tasks his or her own way.
11
What strategies can be used to avoid work-related back injuries?
The correct grip and amount of force with tools.
A variety of postures and adequate rest times
Equipment such as ladders and rubber grips
Good posture and safe lifting techniques.
12
What is the purpose of a 5S communication board? A 5S communication board:
Relieves management of some responsibilities
Lists items that should be red tagged for removal.
Reminds employees to continue the 5S processes.
Tracks employees who are using 5S successfully.
13
Which of the following statements about 5S implementation is true? When implementing a 5S strategy, it is important to:
Hire an external consultant to outline a plan
Design a system of rewards and consequences.
Have employees who are motivated to participate
Choose which 5S steps are the most necessary
14
Which numbers are correctly listed in order from least to greatest?
-3, -7, 0, 4, 10
0, -3, 4, -7, 10
10, 4, -3, -7, 0
-7, -3, 0, 4, 10
15
What is the correct answer for this math problem? Square root of 64 is:
8
1
4
64
16
What is the duration of an ergonomic hazard? Duration is:
The time between exposure and appearance of symptoms
The amount of time it takes for an injury to heal properly
The length of time an employee is exposed to a hazard.
The length of time an employee experiences symptoms
17
Which statement is true about the subject of math? In most companies:
Every employee in the production environment should know the basics of math
Production employees learn to solve math problems as tool makers
Only accountants are expected to have a solid understanding of math.
18
Which of the following lists the correct order of mathematical operations?
Powers and roots, multiplication and division, addition and subtraction
Multiplication and division, addition and subtraction, powers and roots
Addition and subtraction, powers and roots, multiplication and division
19
Which of the following would be considered part of the Set in Order step?
Cleaning and thoroughly inspecting all work areas
Identifying and red-tagging any unnecessary items
Designating and labeling storage places for each necessary item
Documenting methods for keeping work stations clean and organized
20
What statement is true about ergonomic hazards? Ergonomic hazards:
Equally affect all employees in a specific job category.
Are characterized by immediate and intense pain
May lead to chronic disorders even if they are not obvious
May be an unavoidable part of specific job duties.
21
Which of the following statements about the Sustain step (5S) is true? Sustaining is considered difficult because:
Requires constant commitment from all levels of the company
Increases interdepartmental communications and paperwork
Takes too much time to organize and standardize every area
Reduces production levels and discourages management
22
What factor intensifies and worsens the effects of vibration on the body?
Wearing heavy work gloves
Using improper lifting techniques.
Doing multiple tasks at a workstation
Working in a confined space.
23
What part of the body may be affected by a musculoskeletal disorder?
lungs
skin
nerves
teeth
24
Which of the following activities is typically the first step in the 5S process?
Sort
Standardize
Sweep
Sustain
25
What is the correct answer for the sample math problem? -2+9=
11
-7
7
-11
26
Which of the following is an advantage of 5S implementation? 5S initiatives lead to:
Personnel reductions in key departments
Increased product lead times to customers
Reduced need for maintenance and oversight.
Decreased costs in waste and safety
27
What is the correct answer for this math problem? 12x4=
36
3
48
16
28
Which is true about kanban?
Kanban is a way to error-proof processes and prevent product defects
Kanban methods signal the need to move or replenish material
Kanban systems are best suited to push systems high-volume manufacturing
Kanban is an arrangement of workers and machines organized around a process
29
What is the correct answer for this math problem? -8 x -5=
40
-13
13
-40
30
Why do lean approaches emphasize quick changeover times?
To promote process variation.
To reduce wasted time and operator effort.
To produce more parts for inventory.
To increase the lifespan of tools and machinery.
31
What is the goal of ergonomics? Ergonomics:
Maximizes employee safety while increasing productivity.
Specializes employee equipment while increasing profitability
Streamlines the tasks that an individual employee performs
Heals employee health problems to improve skill levels
32
How does vibration affect the body? Vibration:
Leads to awkward posture
Causes rapid movement of tissues
Affects vision and eye function
33
What negative consequence can be caused by poor body positioning and poor posture?
Eye strain and eventual damage to eye tissues and vision.
Rapid movement of tissues that can damage nerves and blood supply.
Potential swelling and nerve damage, and eventual worn joints
Muscle strain that can lead to musculoskeletal disorders.
34
Which of the following is an example of effective error detection?
Moving finished parts to an inspection department.
Checking batches of parts at a separate error detection station
Checking a part feature immediately after machining
35
What is true of ergonomically designed workstations? Ergonomically designed workstations:
Must be customized to the individual employee
Should be standardized across the workplace
Require replacing old workstations entirely
Are possible in some industries, but not others.

CMfgA Review (35 Questions) - MAGNET Flashcards | StudBud