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Lean Manufacturing Flashcards | StudBud
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Lean Manufacturing
Lean Manufacturing
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Best practices of smooth running companies.
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1
Term or mechanism created for mistake proofing or preventing error
Muda
Poka Yoke
TPM
Kiazen
2
Which are the correct 5S's, in correct order?
Straighten, shine, sweep, standardize & Sort
Sort, straighten, shine & standardize
Sort, straighten, shine, standardize & sustain
Sustain, shine, straighten, sort & sheen
3
What is 5S?
5 Japanese words used for shining an area
Organizational method to improve efficiency & effectiveness
Method used in trouble shooting
Business model
4
What is Lean Manufacturing?
Methods for eliminating waste
Thinning the work force
A management style
Restructuring a company
5
Purpose of 5S?
Safety
Improve load leveling
Create employability habits
Ensure process abnormalities are identified immediately.
6
Most important asset to the Company & most important aspect of Lean Manufacturing?
Employee & Change
Revenue & Customer
Employee & Respect for people
Customer & Revenue
7
The Kanban system was developed by;
King Henry the Third
Henry Ford
Dr. Womack
Taiichi Ohno at Toyota
8
JIT
Jury Injury tariff
Just in time manufacturing
Justifiable Inquiry Total
Justice In Trial
9
MUDA
Activity adding value
Material processing activities
Mud Under Da Apple-tree
8 wastes
10
JIT manufacturing was born out of;
Toyota Production System (TPS)
Continuous Flow Manufacturing (CFM)
Demand-flow Manufacturing
Motorola Short-Cycle Manufacturing (SCM)
11
A lean management method for analyzing a companies work flow to recognize waste.
Kaizen
JIT
Value stream mapping
Organizational management
12
Why is there a concern with excessive inventory?
Money spent on a product that isn't selling
Employee theft rises
little concern; more ready to go, the better for everyone.
Company will benefit if there is a surge in the market.
13
What is product leveling?
TPM- Total Production Management
Increasing production speed
Implementation of Kanban
Heijunka- remove uneven flow of volume to reduce waste.
14
8 wastes (DOWNTIME) find 3 correctly listed;
Transportation, Waiting & Differences
Drafting, Time & Inventory
Motion, Over production & Defect
Waiting, Over processing & Time
15
What is SMED?
Elimination of waste
Workplace habits
Single Minute Exchange of Dyes
Speed of fixing a downed machine
16
Noun: testing a sample of the output product against the specifications required to manufacture
Quality Control
Specification Documentation
Lean manufacturing
Non-destructive testing
17
What is a Kaizen?
A Kanban effect
Implementing processes
Eliminating waste & change
Small changes for good & continuous improvement
18
What is a Kanban?
A hand signal for airline pilots
An ice cream
A visual signal to help regulate production
A signal implying that a job is completed