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Lean 101
Lean 101
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Answers
1
Value stream mapping is ___________ detailed than process mapping.
less
more
2
Which of the following is
not
considered a goal of a Lean Enterprise?
Remove Process Steps
Eliminate Waste
Improve Quality
Reduce Lead Time
3
How many steps to building a good process map?
5
4
3
6
4
How does value stream mapping differ from process mapping?
Value stream maps are more detailed
Value stream maps identify improvement opportunities
All of the above
Value stream maps capture lead time
5
________________ is the way to sustain Kaizen gains.
Reporting
Project Management
Standardization
Support
6
Value stream mapping can be used to identify, measure and __________ non value-added steps
Decrease
Eliminate
Increase
Document
7
There are ________ types of waste.
10
7
6
8
8
Which phase of DMAIC process does the Blitz Team fall under?
Improve
Define
Measure
Analyze
9
Without ______________ there can be no Kaizen.
process improvement
teamwork
standard work
a process
10
Lean is a culture of ____________, shared across all teams and levels.
excess
waste
teamwork
improvement
11
The main focus of Lean is to remove ___________ from the process.
waste
steps
lead time
money
12
The 5 phases of DMAIC are Define, Measure, ________, Improve and Control
Accountability
Assist
Analyze
Amaze
13
Anything that does not add value to the product or service is considered _________.
nothing
waste
bonus
non value-add
14
Takt time, sequence of work steps and standard inventory are all basic elements of ___________.
value stream maps
Kaizen
process maps
standard work
15
____________ work is what the customer is willing to pay for.
Value-adding
Worthwhile
Non value-adding
Process
16
True or False: A good process map always includes the inputs and outputs of each step
True
False
17
The 3 types of process maps are High Level, Detailed and ___________ process maps
Cross-Functional
Value Stream
Functional
Level 4
18
Lean uses the __________ resources to meet or exceed customer needs.
available
least
necessary
most