mssc 4 minus material quality control

Shipping weight on a bill of lading is usually expressed in __________.

A __________ initiates communication by forming an idea to be shared.

JIT reduces excess inventory, waiting, and transportation by focusing on what method of moving inventory?

The time required to create a finished product is determined by its slowest processing station, also called a _____

5S is a lean manufacturing technique that focuses on creating a ________

The box you select must have a bursting strength of at least 180 lbs/in². Which box should you use?

Measuring products and tracking process data is one way to apply __________ to improve quality.

Standardization is put into place by standardizing work and what other method?

When discussing SPC, the term that means the difference between maximum and minimum values in a data set is ________

Which of the following is a key action step of Standardize?

_______ counts any materials that have been issued to a manufacturing order but not yet produced into a finished product

New product design teams should perform a(n) __________ as early in the design process as possible.

_________ are used to communicate customer issues.

A person working downstream on an assembly line is considered a(n) _________

Creating backorders allows a company to save money by __________.

The daily production schedule is used to allocate the necessary people and equipment to ensure that ______

One of the results of Straighten is to ______

Customer lead time is the time between customer order and _______

Brainstorming, organizing, and editing are each a part of the full planning process for __________ a clear message.

What is the definition of manufacturing resource planning?

In preparation for repeat orders from a customer, companies _______

What is the purpose of a kanban system?

Root cause analysis is a common tool used to determine what?

When facing multiple problems at once, the first step to take is what?

Quality Assurance (QA) activities include using __________ and quality audits to measure effectiveness.

It is most important to clearly label any containers of __________ material before shipping.

What type of shipping uses a truck that may have to make 2 or more stops to different companies to achieve a full load?

What is the greatest amount of products a system can produce per day?

Process cycle time is the time required to complete the production of __________ from start to finish.

When performing a finished goods inventory, you are counting what?

Increased consistency of work-flow and quality can be achieved by __________.

What is another name for lean production?

As part of a process of continuous improvement, companies use __________ to set goals to strive towards.

Items should be placed in a box that __________.

Prompt communication with a supervisor is necessary when __________

The ability to __________ may be a person's most important factor to be successful.

Jidoka builds quality into the manufacturing process. What four steps are used in jidoka?

If the correct raw material is not available, the employee should ______

In which 5S step does the employee look for damaged equipment, worn components, and misplaced objects?

A barrier that interferes with good communication is called __________.

Making sure that all necessary resources are available at the workstation when required __________.

_________ is responsible to align the team, establish direction, and to motivate and inspire.

Which 5S step uses labels to clearly identify equipment?

When a worker is asked to lift a part or product repeatedly throughout the day, the company should __________

To track spending and budgeting operating expenses, a __ form is used to replenish supplies or tools needed for the job.

Lean culture must be deep within the company. What must the company be willing to do?

To identify and eliminate bottlenecks, the __________ required to complete each process must be determined first.

Product damage can be avoided by __________.

Which Non-value-added activity category includes poor workplace organization and layout issues? (8 categories)

Companies use __________ to determine how manufacturing methods are most likely to fail.

What is the definition of value-added activities?

Production capacity is a measure of a department's ability to meet __________.

________ does NOT help meet the process requirements and product specifications of a manufacturing order.

Companies should provide an environment that encourages team members to __________.

What is the rate at which each product must be produced to keep up with demand?

What is often considered the most difficult step of the 5S process?

Lean manufacturing is a method of eliminating waste. What is the purpose of eliminating waste?

The stable operations within products allow the company to add this to its lean manufacturing core?

The best medium to communicate and resolve a conflict would be __________.

To maintain a consistently high-quality product, production processes must be __________.

The supervisor should be notified immediately if __________.

An employee should locate and assist the appropriate contact if he/she __________.

The selection of a production area layout depends on __________.

A bill of lading can also be used to determine if emergency action is needed in case of a(n) __________ during shipping.

Customer relationship data is stored in a __________ that can be used to record concerns with specific products.

The floor manager/supervisor is typically familiar with __________.

How does the 5s method aid in the goal of lean manufacturing?

Perishable goods must be properly handled to prevent __________.

What are included on a manufacturing work order?

A cellular manufacturing layout is used when making a __________ of similar products.

What is the unit of measure for Part # FRM-102 described in the following manufacturing work order?

The purpose of the __________ is to identify materials loaded onto a truck, their hazards, and special handling

________ should be consistent with a company's strategic goals and objectives and support the overall business plan.

Item counts are verified by what?

Top level management must commit to __________ to help sustain 5S success.

The box certificate shown has an edge crush limit of __________.

What is throughput?

Communication is a process by which we assign and convey meaning in an attempt to create __________.

A supervisor should be contacted for assistance when __________.

Spoken, written, and electronic are three types of __________.

Before packaging for shipment, you always check for a _______ indicating it meets compliance, is approved and OK to ship

When documentation of compliance with customer requirements is complete, the customer and all involved parties must ____

Bursting test strength on a box certificate tells the box's ability to withstand __________ of the amount shown.

The best medium to communicate complicated do-it-yourself instructions would be __________.

Forklift operators contribute to maintaining product quality by __________.

When issued the incorrect, non-conforming, or wrong amount of parts from supply, use a ______ form to correct the issue.

A production line can run no faster than its __________ step.

In communication, to avoid making assumptions is a special responsibility of the __________.

Which 5S step involves formatting 5S work instructions so that they look and read alike?

Scheduling overtime is one of the ways to __________ when the production line is already operating at maximum speed.

One way to balance the line is to adjust each machine so __________.

One of the results of Sort is to do what?

To address customer quality issues, companies use problem solving tools like fishbone diagrams, brainstorming, and ____

Continuous improvement is based on what major goal?

Effective communication requires everyone to accept __________ in the process.

Shipping documents should be filed away in a _______ and in accordance to _______ policy, after shipment is complete.

Judging tagged items is a part of what 5S step?

Cycle counts involve verifying inventory on hand __________.

A __________ provides information to manufacturing about product to be made and authorizes inventory to be issued

If capacity is reached, reallocation of equipment and resources is one way to __________ to meet demand.