When your team carry's out a modification, what must they do?

Record the modification in line with company policy

Some items of plant such as cranes record hours, rather than distance why is this?

The crane does a lot of work without moving very far

A member of your team is off work long term sick and big welding job to do next year. What should you do?

Develop S.K.A.T.E within your own team within the time.

Engines operating in the Saudi dessert require......

More frequent filter replacements

HOW ARE DEFECT REPORTS USED TO ESTABLISH WHAT MAINTENANCE ACTIVITY IS REQUIRED?

Will give you history of the faults that can point to trends

WHICH OF THESE ACTIVITIES IS A FORM OF NON DESTRUCTIVE TESTING?

Magnetic Particle Inspection (MPI)

WHAT IS THIS TYPE OF DRAWING ?

2D Third angle orthographic drawing

WHAT DOES ISO STAND FOR?

International Standards Organisation

When components are removed from the engineering plant, what should happen to them?

They must be examined for faults before they are stored

What is Condition Based Monitoring (C.B.M.)

Tech determine current equipment condition & predict failure

What is reliability based maintenance?

A maintenance system that ensures the equipment continues to perform well.

What should they do if your team finds an error in a maintenance record?

Report it to you, the supervisor

WHAT DOES ASSET LIFE MEAN?

Expected life of asset before it needs to maintained/scrapped

Occupational Health and Safety Assessment Series

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Unit 1 + Unit 2

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Questions 85

Answers

1
Wire drawing represent the
Electric circuit
Piping drawing
Hydraulic circuit
Pneumatic circuit
2
WHICH OF THESE DRAWINGS WOULD YOU USE TO ANALYSE A SYSTEM SUCH AS A HYDRAULIC SYSTEM?
3D Isometric drawing
Sketch
Floor plan
Schematic drawing
3
Your team replacing a clutch and found a bolt missing, where would you find the details of that bolt?
The HR Director
The engineers notebook
Parts catalogue
Coshh sheets
4
WHICH OF THESE ANSWERS ARE AN EXAMPLE OF SCHEDULED OR PLANNED MAINTENANCE?
Emergency oil checks of gearbox
Annual service on your car
Commissioning check of a brand new item
Operating a machine
5
SWS stand for
Safe Working Source
Safety Work Sheet
Save Water Source
Safety Workshop Site
6
When your team carry's out a modification, what must they do?
Write 'MOD' on the nameplate
Rewrite the company risk assessment
Record the modification in line with company policy
Modify all other parts on the asset
7
Some items of plant such as cranes record hours, rather than distance why is this?
Because the cranes don't work too hard
Because miles and kilometers causes confusion
The crane does a lot of work without moving very far
Because cranes travel long distances
8
A member of your team is off work long term sick and big welding job to do next year. What should you do?
Use outside expensive contractors to do the job
Explain to the customer you can't do the job.
Do nothing.
Develop S.K.A.T.E within your own team within the time.
9
WHAT TYPE OF EQUIPMENT WOULD REQUIRE A COMP-EX INSPECTION?
Equipment in an explosive area
Heavy equipment
Pressure equipment
Equipment that is used for moving loads
10
Engines operating in the Saudi dessert require......
Less frequent filter replacements
All of these
Corrosion checks during daylight only
More frequent filter replacements
11
Identify the type of drawing from the below picture
Parts drawings
Schematics drawings
Isometric drawings
Sketches
12
HOW ARE DEFECT REPORTS USED TO ESTABLISH WHAT MAINTENANCE ACTIVITY IS REQUIRED?
They will tell you which parts require replacement
They will contribute to the profit
Will give you history of the faults that can point to trends
They will tell you the cost of the inspection
13
If an engineer in your team wants technical information where would they get this from?
From your notebook
From the manager
The risk assessment
The Maintenance Manual
14
Identify the tool below
Inside micrometer
Outside Micrometer
Vernier Caliper
DTI (Dial Test Indicator)
15
When a new machine is purchased we should get a modification data
False
True
16
WHAT DOCUMENT WOULD YOU RECORD YOUR READINGS AND MEASUREMENTS ON?
Job safety worksheet
Method statement
Work order (permit to work)
Maintenance document
17
Identify the type of inspection
Performance Checks
Visual Examination
Comp-Ex Inspection
Dimensional Checks
18
WHICH OF THESE ACTIVITIES WOULD BE CARRIED OUT BY AN AUDITOR?
Observing operations
Fining employees
Writing company procedures
Repairing tool cabinets
19
Which of these items is more likely to have a planned maintenance schedule?
Pipe insulation
A filter
A pump
Emergency shut off valve
20
WHICH OF THESE ACTIVITIES IS A FORM OF NON DESTRUCTIVE TESTING?
Magnetic Particle Inspection (MPI)
Torque loading
Stress test
Hardness testing
21
WHAT IS THIS TYPE OF DRAWING ?
Schematic drawing
Drawing Floor plan
2D Third angle orthographic drawing
P&ID
22
In the world of engineering drawing, the word “D” of 3D stands for
Dimension
Drawing
Diagonal
Draft
23
The picture is an example of
Wear
Ageing
Crack
Environment
24
WHAT IS A PERMIT TO WORK?
A driving document
An immigration document
A safety document
HR document
25
WHAT DOES ISO STAND FOR?
International Standards Organisation
International Sustainability Operation
Internal Standards Operator
Inner Sample Origin
26
QMS stands for
Quality Management Scholar
Quality Management System
Quality Manager System
Quantity Management System
27
When components are removed from the engineering plant, what should happen to them?
The must be placed in a plastic bag
They must be examined for faults before they are stored
Placed on a shelf that is at least 1 meter above the ground
They must not be taken to stores
28
Assembly drawing tells us how a part is to be removed
True
False
29
What is Condition Based Monitoring (C.B.M.)
Use of Technology to predict possible failure only.
Monitoring faulty equipment’s for change
Technology to determine current equipment condition only
Tech determine current equipment condition & predict failure
30
The type of check done to identify length, mass, time, and also electric charge.
Comp-Ex Inspection
Visual Examination
Performance Checks
Dimensional Checks
31
Identify the type of inspection
Visual Examination
Dimensional Checks
Comp-Ex Inspection
Performance Checks
32
WHAT INFORMATION IS NOT KEPT ON PERSONNEL RECORDS ?
Interview records
Certificates
Parts catalog
C.V.
33
A CRANKSHAFT HAS BEEN REMOVED FROM DIESEL GENERATOR, WHAT TYPE OF CHECK WOULD YOU EXPECT TO DO
Compression check
Dimensional check
Centre of gravity test
Performance check
34
WHICH TECHNICAL DRAWING SHOWS HOW PARTS FIT TOGETHER?
Process diagram
Plano-metric
Assembly drawing
Isometric
35
Which of these would you expect to see on a maintenance record?
The time taken to do the job
The list of tools used
Permit to work details
Form 245-6
36
WHAT SHOULD BE AVAILABLE WHEN USING THIS PIECE OF EQUIPMENT?
COSH assessment
HAVC certificate
Stores receipt
Calibration Certificate
37
WHICH DRAWING CLEARLY LISTS PARTS NUMBERS?
Parts drawings
Isometric
Process diagram
General arrangement
38
Preventive maintenance is less expensive then break down maintenance
False
True
39
NDT stands for
Non Destructive Turbine
Not Destructive Testing
Non Destructive Testing
Non Diagnosed Testing
40
What is reliability based maintenance?
All of the above
A maintenance system that ensures the equipment continues to perform well.
A maintenance system relies on the directors.
A maintenance system that is unreliable
41
Engineering equipment operating near to the sea may require.......
Lower recording of hours
Less frequent corrosion check
Higher recording of hours
More frequent corrosion check
42
What should they do if your team finds an error in a maintenance record?
Ignore it
Report it to you, the supervisor
Correct it
Request a shutdown of the plant
43
Identify the type of inspection
Dimensional Checks
Comp-Ex Inspection
Performance Checks
Visual Examination
44
Identify the below symbol
Battery
Capacitor
Earthing
Bulb
45
25) Identify the tool below
Temperature Gauge
Pressure gauge
Depth Gauge
D.T.I. (Dial Test Indicator)
46
WHICH OF THESE CANNOT BE MEASURED BY ANY DEVICE?
Authorizations
Temperature
Pressure
Noise
47
PSD stands for
Process Sales Data Sheet
Program Safety Data Sheet
Product Safety Data Sheet
Process Safety Data Sheet
48
WHAT DOES ASSET LIFE MEAN?
Expected life of asset before it needs to maintained/scrapped
It is the age of the asset
Time it takes to scrap the asset
Permit to work
49
Comp-EX inspection is very safe to conduct
False
True
50
OHSAS stands for
Occupational Health and Safety Assessment Series
Occupational Health and Safety Assignment Series
Occupational Health and Safety Assessment Site
Occupational Heat and Safety Assessment Series
51
WHICH DOCUMENT WILL HELP YOU PLAN AND TELL YOU WHEN EQUIPMENT IS TO BE MAINTAINED?
The maintenance schedule
The parts catalog
The maintenance manual
The permit to work
52
P & ID stands for
Piping & Instrumentation Drawing
Plan & Inform Do
Plan & Information Development
Piping & Inter Dependence
53
Which of these would you expect to see on a maintenance record?
The name of the person who did the job
The risk assessment
The safety officers name
The size of spanners to use
54
A hazard is defined as
Something that requires PPE
Something that could start a fire
Something with potential to cause harm
The chance that something or someone will be harmed
55
Which of the below are Maintenance activities (2 answers)
Cleaning
Operating
Testing
Moving a machine
56
HOW SHOULD MAINTENANCE ACTIVITIES BE RECORDED?
Always electronically
In line with company policy
Always on paper
On a form 23-B
57
WHAT ARE CONSUMABLES?
Items that are very expensive and large.
Machinery
Parts that are kept in stock ready for use
Hand tools
58
The drawing which lets us know about the location of any important element of a system
System drawing
Element drawing
Locating drawing
Location drawing
59
Identify the type of drawing
Parts drawings
Schematics
Sketches
Isometric drawings
60
WHAT IS THIS TYPE OF DRAWING?
2D Floor plan
Parts Drawing
P & ID drawing
3D Drawing
61
WHICH OF THESE IS IMPORTANT WHEN CARRYING OUT VISUAL INSPECTIONS?
Penetrant fluids
Marker pens
Lighting
Feeler gauges
62
THE DOCUMENTS THAT TELL YOU IF A COMPONENT HAD CHANGES MADE TO IT SINCE IT WAS MANUFACTURED?
Maintenance manual
Modification record
Method statement
Safety sheet
63
HOW WOULD KNOW THAT AN ENGINEER IS AUTHORIZED TO DO A PARTICULAR TASK ?
By adding you details to the log
Authorizations are linked to pay
Through training and assessment
By watching someone else to the task
64
The picture below is due to
Worn out
Over tensioned System.
Improper Lubrication
Poor maintenance
65
PDCA is a process carried out by a company as problem solving tool to improve the business process?
True
False
66
MSDS stands for
Machine Safety Data Sheet
Metal Safety Data Sheet
Material Safety Data Sheet
Material Sales Development Site
67
Which of these is an engineering example of the planned maintenance process and that all engineers must do?
Do, Review, Apply, fit, replace
Plan, Do, Act, plan again, fit
Remove, Replace, Refit, Redo Do,
Examine, Repair, Rebuilt, Test
68
Why do you need to complete maintenance records?
To keep track of your working hours
To enable the director to give pay rises
To keep the computer operater employed
To ensure that the asset records are up to date
69
WHAT IS THE PURPOSE OF THE AUTHORIZATION PROCESS?
To maintain the authorizations database
To work out how to pay you
To ensure that only authorized people carry out tasks
To allow you to drive on site
70
WHICH DOCUMENT DETAILS THE WAY A WORK TASK OR PROCESS IS TO BE COMPLETED?
Work order (permit to work)
Maintenance document
Method statement
Checklist
71
The type of test conducted using DIAL TEST INDICATOR
Visual Examination
Dimensional Checks
Comp-Ex Inspection
Performance Checks
72
Identify the type of the drawing
Parts drawings
Isometric drawings
Circuit drawing
Sketches
73
4 Elements of a quality loop is
THINK TWICE BEFORE YOU ACT
MAN MATERIAL MACHINE MONEY
PLAN ACT THINK DO
PLAN DO CHECK ACT
74
HOW WOULD YOU ESTABLISH THAT A MAINTENANCE ACTIVITY IS SUITABLE?
By carrying out Non Destructive Testing
By carrying out risk assessments
By analyzing the maintenance records and the equipment
It is listed on the permit to work
75
WHAT DOES A RISK ASSESSMENT DO?
Eliminate all risks from the task
To highlight the risks of a task
Increase costs
To make the task quicker
76
What should be displayed on a planned maintenance schedule
Asset register
HR meetings
The daily, weekly & monthly maintenance tasks to be done?
Employee CV's
77
WHAT IS THIS TYPE OF DRAWING?
3D Isometric drawing
Floor plan
3D Engineering drawing
P&ID Drawing
78
What is an Asset register?
A detailed listing of all equipment
A financial register of current equipment values
A detailed listing of buildings
A listing of staff competences
79
WHICH OF THESE ACTIVITIES IS LIKELY TO TELL YOU THAT A MAINTENANCE ACTIVITY HAS BEEN SUCCESSFUL
A system test
A pump change
An update of the quality manual
A modification
80
Which of the below list is an example for Document
Schematics
Sketches
Method statements
Location Drawing
81
WHY WOULD AN AUDITOR ASK TO SEE A PREVENTATIVE MAINTENANCE ROUTINE?
To plan for the next maintenance activity
To ensure the plant is running at its optimum
To issue fines
To ensure that agreed activities have been carried out
82
WHAT IS THE PURPOSE OF A QUALITY MANAGEMENT SYSTEM?
To make sure maintenance books are numbered
To ensure the company is meeting its financial goals
To ensure that auditors are available
To ensure company is meeting performance goals & aspirations
83
WALKWAY HAS BEEN IN USE FOR YEARS BY THE SEA WHAT MAINTENANCE ACTIVITY WOULD YOU RECOMMEND?
Weight test, repairs that affect the center of gravity
Stress test
Performance checks
Visual inspection looking for corrosion
84
WHICH OF THESE TESTS WOULD BE MOST SUITABLE FOR FINDING A CRACK IN AN ENGINE CASING?
N.D.T.
Weight Check
Dimensional check
Performance test
85
WHICH IS NOT A MAINTENANCE TASK?
Operating a machine
Cleaning
Repairing
Stripping down

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